Mobile Expandable Modular Cleanroom
Related Products
Product Description
Mobile Expandable Modular Cleanroom Project
This mobile expandable modular cleanroom project was designed for a precision assembly and testing facility in Bangkok, Thailand. The client needed a compact, movable, and expandable cleanroom system that could be installed inside an existing factory without large-scale civil construction. The cleanroom was designed for precision assembly, electronics inspection, small medical device component handling, laboratory testing, and clean workstation operations.
STJh Cleanroom provided a complete mobile expandable modular cleanroom solution including mobile cleanroom structure design, expandable side section, prefabricated modular wall panels, aluminum profile frame, glass observation windows, sealed cleanroom doors, caster-mounted base system, internal workstation layout, HEPA filtration configuration, ceiling lighting, clean air supply planning, and installation guidance.
The project was not designed as a fixed cleanroom room inside a building. It was designed as a movable and expandable cleanroom unit that can be placed inside a production hall, laboratory, or workshop. The system allows the user to obtain a clean and controlled workspace while keeping the layout flexible for future production changes.
Project Overview
| Project Type | Mobile Expandable Modular Cleanroom Project |
|---|---|
| Project Location | Bangkok, Thailand |
| Industry | Precision Assembly, Electronics Inspection, Laboratory Testing, Small Medical Device Component Handling, and Clean Workstation Production |
| Cleanroom Area | Approximately 35–45㎡ after expansion |
| Cleanliness Class | ISO 7–ISO 8 clean environment, depending on FFU quantity, HEPA filter configuration, airflow design, room pressure control, and operating process |
| Application | Precision component assembly, electronics testing, microscope inspection, laboratory operation, small-batch clean production, and temporary clean manufacturing |
| Project Structure | Movable modular cleanroom unit with expandable side sections, caster-mounted base, glass observation windows, sealed doors, and internal clean workstations |
| Cleanroom Color Design | Bright white modular panels, light gray aluminum frame, transparent glass windows, stainless steel worktables, and clean glossy flooring |
| Mobile Structure | Integrated caster wheels, structural base frame, lockable supports, aluminum profiles, and movable modular enclosure for easier positioning inside the factory |
| Expandable System | Side expansion structure with folding or telescopic support mechanism, allowing the cleanroom to increase usable workspace when deployed |
| Wall & Window System | Prefabricated cleanroom wall panels, aluminum frame structure, large observation windows, sealed joints, and smooth easy-clean surfaces |
| Door System | Sealed cleanroom doors with observation windows, metal handles, stable hinges, and practical personnel access design |
| Interior System | Stainless steel worktables, clean benches, inspection tables, microscope workstations, equipment positions, stools, and organized operation space |
| Air Filtration System | FFU and HEPA filter configuration can be selected according to the required cleanliness level, process risk, room size, and airflow direction |
| Lighting System | Integrated bright LED lighting for assembly, inspection, testing, and laboratory operation |
| Main Equipment | FFU units, HEPA filters, LED lights, cleanroom doors, glass windows, aluminum profiles, caster wheels, stainless steel workbenches, inspection instruments, microscopes, cleanroom stools, and environmental monitoring devices |
| Project Goal | Provide a clean, flexible, movable, and expandable workspace for precision production without building a large fixed cleanroom from the beginning |
Project Background
The client needed a clean production area for precision assembly and inspection, but the existing factory did not have enough space or construction conditions for a traditional fixed cleanroom. The production process required a cleaner operating environment for small parts, testing instruments, microscopes, and sensitive components. At the same time, the client wanted to keep the layout flexible because the production line could change in the future.
A traditional cleanroom would require more building modification, longer installation time, and higher reconstruction cost. For this project, STJh Cleanroom selected a mobile expandable modular cleanroom solution. The cleanroom can be placed directly inside the existing workshop and expanded when more working space is needed.
The finished cleanroom provides a compact clean workspace with visible modular structure, glass observation windows, sealed access doors, internal workstations, and caster-mounted support. It is suitable for small-batch production, pilot testing, electronics inspection, clean assembly, and laboratory operations.
Client Pain Points
No dedicated clean production area: The existing factory had general production space, but it lacked a controlled clean environment for precision assembly and inspection.
Limited space for fixed construction: The client did not want to build a large permanent cleanroom because the available space and production plan were still flexible.
Need for faster deployment: The production process required a clean workspace that could be installed faster than traditional cleanroom construction.
Future layout changes: The clean area needed to support future process adjustment, equipment relocation, and production line changes.
Particle control requirement: Precision components, small devices, and inspection operations required better dust and particle control than an ordinary workshop.
Operator visibility: The client needed large transparent windows so supervisors could observe the operation without frequently entering the clean area.
Equipment integration: The cleanroom needed to support stainless steel worktables, microscopes, inspection benches, testing equipment, and small production instruments.
Cleanroom Solution
STJh Cleanroom designed a mobile expandable modular cleanroom based on the client’s available factory space, production process, cleanliness requirement, equipment layout, and future flexibility needs. The cleanroom uses a movable modular structure with caster wheels, aluminum profiles, white modular panels, large glass windows, sealed cleanroom doors, expandable side sections, and internal workstation planning.
The expandable design allows the cleanroom to provide a larger working area when in use. When the production layout needs to be adjusted, the modular unit can be repositioned more easily than a fixed cleanroom. This helps the client reduce construction impact, shorten installation time, and keep the production space more flexible.
The interior layout was planned for clean assembly, electronics inspection, laboratory testing, and small-batch production. Stainless steel worktables, inspection benches, microscope stations, and equipment positions were arranged inside the cleanroom to create an organized and practical clean operation area.
Key Cleanroom Systems
1. Mobile Base System
The cleanroom uses a caster-mounted base system with a strong structural frame. This allows the cleanroom unit to be moved or repositioned inside the factory when the production layout changes. The mobile base is designed to support the modular enclosure, glass panels, workstations, and internal equipment.
Integrated caster wheels for easier positioning
Structural base frame for cleanroom stability
Suitable for existing factories and laboratories
Reduces the need for permanent building modification
2. Expandable Cleanroom Structure
The side expansion section is one of the most important features of this project. The expandable mechanism allows the cleanroom to increase usable working space when deployed. It is suitable for customers who need a compact unit during installation or relocation, but a larger clean operation area during production.
Folding or telescopic side expansion structure
Aluminum profile support system
More usable internal space after expansion
Better flexibility for changing production requirements
3. Modular Wall Panel System
The cleanroom wall system uses prefabricated modular panels with smooth surfaces and sealed joints. The wall panels create a clean and enclosed working space while maintaining a bright and professional appearance. The modular structure also makes maintenance and future adjustment easier.
Smooth white cleanroom wall panels
Sealed panel joints and clean corners
Easy-clean surface for controlled environments
Modular design for future modification
4. Glass Observation Window System
Large glass observation windows were used on the cleanroom sides. The windows allow supervisors to monitor the internal process from outside the cleanroom. This reduces unnecessary entry and improves production visibility.
Large transparent glass windows
Clear visibility of internal workstations and equipment
Reduced need for frequent personnel entry
Professional appearance for high-end production environments
5. Cleanroom Door System
The cleanroom includes sealed access doors with observation windows. The doors provide practical personnel access while helping maintain separation between the clean workspace and the surrounding factory environment.
Sealed cleanroom access doors
Door windows for safety and visibility
Smooth surface for easier cleaning
Suitable for daily cleanroom operation
6. Air Filtration System
The cleanroom can be configured with FFU units, HEPA filters, air supply components, and return air paths according to the required cleanliness level. The filtration system helps reduce airborne particles and create a cleaner work area for precision production.
FFU and HEPA filter configuration
Controlled clean air supply for the working area
Airflow design based on room size and process requirement
Suitable for ISO 7–ISO 8 clean production needs
7. Lighting And Ceiling System
The ceiling system includes bright LED lighting for precision operation. The lighting helps operators perform assembly, inspection, microscope work, and testing with better visibility.
Integrated bright LED lighting
Clean ceiling panel design
Reserved positions for air filtration components
Clear visual environment for detailed operation
8. Interior Workstation System
The cleanroom interior was arranged with stainless steel worktables, clean benches, microscopes, inspection stations, and small equipment positions. The layout supports operators working on small parts and precision components in a cleaner and more organized space.
Stainless steel worktables and clean benches
Microscope inspection stations
Equipment positions for testing and assembly tools
Organized internal layout for efficient clean operation
Problems Solved for the Client
| Problem | Cleanroom Solution | Result |
|---|---|---|
| The existing workshop did not have a dedicated clean area | A mobile modular cleanroom was installed inside the existing factory space | The client obtained a clean workspace without major civil construction |
| Production required a cleaner environment for precision components | HEPA filtration, enclosed cleanroom structure, and controlled airflow were configured | Reduced particle exposure during assembly, inspection, and testing |
| Fixed cleanroom construction was not flexible enough | A movable cleanroom structure with caster wheels was used | The cleanroom can be repositioned when the factory layout changes |
| The client needed more working space during production | Expandable side sections were designed into the cleanroom structure | The cleanroom provides more usable workspace after deployment |
| Operators needed a clear and organized workspace | Stainless steel workstations, inspection benches, and equipment positions were planned | Improved work efficiency and cleaner internal operation |
| Supervisors needed visibility without frequent entry | Large glass observation windows were installed on the cleanroom sides | Better process observation and reduced unnecessary cleanroom entry |
| The client wanted a faster and cleaner installation method | Prefabricated modular panels and aluminum frame structure were used | Shorter installation process and less disturbance to the existing workshop |
Project Result
After completion, the client received a mobile expandable modular cleanroom with an estimated working area of approximately 35–45㎡ after expansion. The cleanroom provides a bright, clean, and flexible production area for precision assembly, electronics inspection, laboratory testing, and small-batch clean manufacturing.
The project improved the client’s production environment without requiring a large permanent cleanroom. The movable base, expandable side structure, large observation windows, sealed doors, and organized internal workstations created a practical cleanroom system that can support both current production and future layout changes.
This solution is especially suitable for customers who need a professional clean workspace but want to avoid the cost, time, and inflexibility of traditional fixed cleanroom construction.
Why Choose STJh Cleanroom for Mobile Expandable Modular Cleanrooms?
Custom mobile cleanroom design based on actual factory space and production process
Movable modular structure with caster-mounted base system
Expandable side sections for flexible working space
Integrated modular wall panels, glass windows, sealed doors, lighting, FFU, and HEPA filtration
Suitable for precision assembly, electronics inspection, medical device component handling, and laboratory operation
Faster installation compared with traditional fixed cleanroom construction
Practical solution for existing factories, laboratories, temporary production lines, and pilot manufacturing areas
Mobile Expandable Modular Cleanroom Applications
Precision assembly cleanroom
Electronics inspection cleanroom
Microscope inspection workstation
Small medical device component handling area
Laboratory clean operation area
Small-batch clean production room
Temporary clean manufacturing workspace
Pilot production cleanroom
Existing factory clean area upgrade
Need a Mobile Expandable Modular Cleanroom?
If your factory needs a clean workspace for precision assembly, electronics testing, medical device component handling, laboratory operation, or temporary clean production, STJh Cleanroom can help you design a practical mobile expandable modular cleanroom system.
Contact STJh Cleanroom to get a custom mobile expandable cleanroom layout, equipment list, and project quotation.