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Product Description
Softwall Cleanroom Booth Project
This softwall cleanroom booth project was designed for a precision assembly and light manufacturing facility in Dubai, United Arab Emirates. The client needed several local clean work areas inside an existing industrial workshop for inspection, component assembly, material staging, small-part handling, and controlled production operations.
STJh Cleanroom provided a complete softwall cleanroom booth solution including aluminum frame structures, transparent PVC strip curtains, top-mounted FFU units, HEPA filtration, LED lighting, clean workstations, stainless steel tables, wire shelving racks, rolling carts, material storage areas, and installation guidance.
The project includes multiple cleanroom booths installed inside the same production hall. Instead of building one large fixed cleanroom, the client selected several softwall cleanroom booths to control only the key process areas. This solution reduced construction impact, kept the factory layout flexible, and provided clean local environments for different production tasks.
Project Overview
| Project Type | Softwall Cleanroom Booth Project |
|---|---|
| Project Location | Dubai, United Arab Emirates |
| Application Industry | Precision Assembly, Electronics Inspection, Component Handling, Light Manufacturing, and Local Clean Area Upgrade |
| Clean Booth Quantity | 3 softwall cleanroom booths installed in separate work zones |
| Clean Booth Area | Approximately 35–50㎡ per booth, with a total clean booth area of approximately 120–150㎡ |
| Cleanliness Class | ISO 7–ISO 8 local clean environment, depending on FFU quantity, HEPA filter configuration, booth size, airflow design, and operating process |
| Booth Structure | Aluminum profile frame with transparent PVC softwall curtains, top-mounted FFU units, LED lighting, clean worktables, and mobile storage racks |
| Main Systems | Softwall enclosure system, FFU air supply system, HEPA filtration system, LED lighting system, workstation system, material staging system, and storage rack system |
| Main Equipment | FFU units, HEPA filters, aluminum profiles, transparent PVC curtains, LED lights, stainless steel worktables, inspection benches, wire shelving carts, rolling racks, storage trays, and material bins |
| Project Goal | Build multiple flexible local clean areas inside an existing workshop without constructing a large permanent cleanroom |
Project Background
The client operated an existing industrial workshop with several production processes distributed across different areas. Some workstations required better particle control and a cleaner operating environment, but the entire workshop did not need to be converted into a full cleanroom.
The main requirement was to create local clean areas for sensitive operations such as precision inspection, small-part assembly, material preparation, component storage, and controlled handling. The client also wanted to keep enough open floor space for carts, operators, and future equipment movement.
STJh Cleanroom recommended a multi-booth softwall cleanroom solution. Each booth was designed as an independent clean area with its own aluminum frame, PVC curtain enclosure, FFU filtration, LED lighting, workstations, and material storage layout. This allowed different processes to operate in separate clean zones while maintaining flexibility inside the factory.
Client Pain Points
No local clean zones: Key inspection and assembly operations were exposed to the general workshop environment.
Different processes needed separate clean areas: The client needed more than one booth to support inspection, assembly, and material staging in different locations.
Full cleanroom construction was not necessary: Building a large hardwall cleanroom would increase cost and reduce workshop flexibility.
Material movement needed to remain flexible: Rolling carts, trays, storage racks, and operators needed enough open space around each booth.
Visibility was important: Supervisors needed to observe booth operations from outside without frequently entering the clean area.
Installation had to be practical: The system needed to be installed inside the existing facility with limited disruption to daily production.
Cleanroom Booth Solution
STJh Cleanroom designed multiple softwall cleanroom booths according to the client’s production layout, available floor space, cleanliness target, workstation quantity, and material flow. The booths were arranged in separate functional areas to support different production tasks.
Each booth uses a lightweight aluminum profile structure with transparent PVC strip curtains. The curtains create a controlled clean work area while keeping the internal process visible. Compared with fixed wall construction, the softwall structure is easier to install, adjust, maintain, and relocate when the production layout changes.
Top-mounted FFU units with HEPA filters provide filtered air supply to the clean booth. LED lights create a bright working environment for inspection, assembly, staging, and material handling. Stainless steel tables, wire shelving racks, rolling carts, and storage trays were arranged to keep the booth interior organized and not overcrowded.
Key Clean Booth Systems
1. Aluminum Frame Structure
The clean booths use aluminum profile frames to form stable, lightweight, and modular structures. The frame system supports the PVC curtain enclosure, FFU units, lighting, and internal accessories. It is suitable for fast installation inside existing factories.
Lightweight aluminum profile construction
Stable support for FFU units and LED lighting
Flexible booth size according to workstation layout
Suitable for multi-booth clean area planning
2. Transparent PVC Softwall System
Transparent PVC strip curtains were installed around each booth to separate the clean area from the surrounding workshop. The softwall design allows operators, carts, and materials to enter and exit conveniently while maintaining visual supervision from outside.
Clear PVC strip curtain enclosure
Good visibility for production supervision
Practical access for operators and rolling carts
Easier adjustment than fixed hardwall cleanroom construction
3. FFU And HEPA Filtration System
Each cleanroom booth can be equipped with top-mounted FFU units and HEPA filters. The filtered air supply helps reduce airborne particles inside the booth and creates a cleaner local working environment for sensitive processes.
Top-mounted FFU units
HEPA filter clean air supply
Configurable airflow according to booth size
Suitable for ISO 7–ISO 8 local clean area requirements
4. LED Lighting System
LED lighting was integrated into the booth ceiling area to provide bright and even illumination. The lighting system supports detailed inspection, assembly, material checking, and general clean booth operation.
Bright LED ceiling lights
Clear visibility for manual operation
Reduced shadows around workstations
Suitable for inspection and light assembly tasks
5. Workstation System
The booths were equipped with clean worktables, inspection benches, task lamps, chairs, and small equipment positions. Each booth was planned with enough space for operators to work comfortably without overcrowding the clean area.
Stainless steel or aluminum worktables
Inspection benches and task lighting
Practical operator workstations
Open internal layout for easy movement
6. Material Staging And Storage System
Wire shelving racks, rolling carts, trays, and storage bins were arranged around and inside the booths. This allowed materials, tools, and components to be staged clearly without blocking the operator working area.
Wire shelving racks on casters
Rolling carts for material transfer
Storage trays and bins for components
Organized clean material staging route
7. Multi-Booth Layout Planning
Since the project included several cleanroom booths, the layout was planned to keep enough open floor area between each booth. This allowed personnel movement, cart access, material transfer, and future layout adjustment.
Separate booths for different production tasks
Open aisle space for operators and carts
Flexible arrangement for future changes
Better process separation than one shared open work area
Problems Solved for the Client
| Problem | Softwall Cleanroom Booth Solution | Result |
|---|---|---|
| Key processes were exposed to general workshop air | Softwall cleanroom booths with FFU and HEPA filtration were installed | Cleaner local environments for inspection, assembly, and material handling |
| Different work areas required separate clean zones | Multiple booths were arranged in different positions within the production hall | Better process separation and more flexible clean area planning |
| A full fixed cleanroom would reduce layout flexibility | Aluminum frame and PVC curtain booth structures were used | Easier future adjustment compared with permanent hardwall construction |
| Material staging was not organized enough | Wire shelving racks, rolling carts, trays, and bins were planned around the booths | Cleaner and more efficient material movement |
| Operators needed bright and practical workspaces | LED lighting, worktables, task lamps, and inspection benches were integrated | Improved visibility and more comfortable daily operation |
| Supervisors needed visibility into clean areas | Transparent PVC softwall curtains were used | Easier observation without frequent booth entry |
Project Result
After completion, the client received 3 softwall cleanroom booths with a total clean booth area of approximately 120–150㎡. Each booth provides an independent local clean environment for specific production tasks, including precision inspection, light assembly, material staging, and controlled handling.
The project improved local particle control while keeping the factory layout open and flexible. The transparent PVC softwall structure allows easy visibility, the FFU and HEPA filtration system supplies clean air, and the internal workstation layout supports efficient daily operation.
Compared with a large fixed cleanroom, this multi-booth solution offered faster installation, lower construction impact, better process separation, and easier future adjustment. It is especially suitable for factories that need several clean local zones without rebuilding the entire production area.
Why Choose STJh Cleanroom for Softwall Cleanroom Booths?
Custom softwall cleanroom booth design based on actual factory layout
Aluminum frame, transparent PVC curtains, FFU, HEPA filters, and LED lighting integration
Suitable for single-booth and multi-booth clean area projects
Flexible clean booth sizes for different production processes
Practical workstation, storage rack, rolling cart, and material staging planning
Fast installation and easier future adjustment compared with fixed cleanroom construction
Softwall Cleanroom Booth Applications
Electronics assembly clean booth
Precision inspection clean booth
Small-part assembly area
Local clean material staging area
Laboratory clean operation booth
Medical component handling booth
Light manufacturing clean area
Existing factory clean area upgrade
Need a Softwall Cleanroom Booth?
If your factory needs a flexible local clean area for inspection, assembly, material staging, or controlled handling, STJh Cleanroom can help you design a practical softwall cleanroom booth system.
Contact STJh Cleanroom to get a custom clean booth layout, FFU configuration, equipment list, and project quotation.